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Large commercial rooftop solar array

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Industrial Solar Power Installation for a Manufacturing Unit

A 250 kW plant across rooftop and spare ground — daytime grid purchases down 78%.

Project Overview

A factory running on daylight

A packaging manufacturer running two shifts faced punishing demand charges: stamping machines spiked the meter every morning. Their 4,000 m² shed roof plus an unused side yard gave us room for 250 kW of panels feeding directly into the daytime load.

Client

Packaging manufacturer, Eastfield Estate

System

250 kW · roof + ground mount, 3 inverters

Timeline

Design to commissioning in 14 weeks

Result

78% less daytime grid power

Aerial view of a large industrial solar array
Challenge & Approach

Demand spikes, dust, zero downtime

Production couldn't stop, so all roof work happened in staged weekend windows with full edge protection. We oversized the inverter capacity for motor inrush currents, specced anti-soiling coating for the dusty estate air, and sequenced the ground mount to double as shaded pallet storage.

  • Weekend-only roof staging — production never paused
  • Inverters sized for heavy motor inrush loads
  • Ground mount doubles as shaded storage yard
Solar panels covering an industrial rooftop Aerial view of the completed solar plant
Outcome

Payback in under four years

With demand charges slashed and weekend surplus exported, the plant's finance team projects full payback in 3.8 years — then two decades of near-free daytime power.

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